The form is made from templates pages 4, 8, 11 and 12. This is used to help establish the basic helmet shape and is later removed from the helmet. The first step is to make the form for the helmet base. I then glued them to the cardboard with some rubber cement and then cut out all the pieces with an X-Acto knife. The best way to work with the templates is to cut them out and tape the separate sheets together. The templates are designed to be printed on letter size paper so just open the files with a program like Adobe Acrobat and print them so they fit on letter size paper. I was able to download some Fett helmet templates from the Dented Helmet forum. For this example I'm going to construct a Boba Fett helmet from the infamous Star Wars character but these techniques can be used to make almost any helmet.
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